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Home >> Volvo >> 2016 >> XC90 T6 R-Design >> Repair and Diagnosis (Single Page) >> Drivelines & Axles >> Driveshaft & Universal Joints >> Rear Axle, Drive Shafts - Removal, Replacement And Installation >> Final Drive >> Final Drive [2020, B4204T23, TG-81SC AWD | 2020, B4204T27, TG-81SC AWD] >> Removal And Installation

Removal And Installation

REMOVAL 

NOTE:

Removal steps in this procedure may contain installation details. 

Remove the propeller shaft, refer to: PROPELLER SHAFT

Remove drive axle rear, refer to: REAR DRIVE AXLE  

GLL1042272Courtesy of VOLVO CARS CORPORATION

Loosen the clip.

GLL1038533Courtesy of VOLVO CARS CORPORATION

Disconnect the connector.

Fold marked part aside.

GLL1036487Courtesy of VOLVO CARS CORPORATION

Loosen the clip.

GLL1046149Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Remove the marked part.

Torque:  M12, 80Nm

GLL1046495Courtesy of VOLVO CARS CORPORATION

Refer to: Special Tool: 999 5972  

GLL1045655Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Remove the marked part.

On both sides.

Torque: Exhaust muffler bracket, to Body frame,

GLL1042468Courtesy of VOLVO CARS CORPORATION

Remove the screws.

GLL1044385Courtesy of VOLVO CARS CORPORATION

Remove the nut.

Remove the screws.

Remove the marked part.

Torque:  M8, 24Nm

GLL1047269Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Torque:  M12, 80Nm

GLL1043445Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Fold marked part aside.

Torque:  M6, 10Nm

GLL1046406Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Torque:  M12, 80Nm

GLL1049932Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Refer to: Special Tool: 999 5972  

Use:  Unit lift

Torque:  M12, 80Nm

GLL1045955Courtesy of VOLVO CARS CORPORATION

Refer to: Special Tool: 999 5972  

Use:  Unit lift

TRANSFERRING COMPONENTS 

GLL1041389Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Remove the marked part.

Torque:  M8, 24Nm

GLL1046605Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Remove the marked part.

The appearance of the part can vary depending on market.

Torque:  Bracket to final drive, 65Nm

INSTALLATION 

To install, reverse the removal procedure.

Perform final drive oil level, check, refer to: DIFFERENTIAL FLUID LEVEL CHECK

Perform Active On Demand Coupling fluid level, check, refer to: ACTIVE ON DEMAND COUPLING FLUID LEVEL CHECK