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Home >> Volvo >> 2016 >> XC90 T6 R-Design >> Repair and Diagnosis (Single Page) >> Drivelines & Axles >> Differentials & Drive Axles >> Rear Axle, Drive Shafts - Removal, Replacement And Installation >> ERAD Transmission >> ERAD Transmission [2016-2019, B4204T28, TG-81SC | 2020, B4204T28; B4204T39, TG-81SD] >> Installation

ERAD Transmission [2016-2019, B4204T28, TG-81SC | 2020, B4204T28; B4204T39, TG-81SD]: Installation

GLL1002640Courtesy of VOLVO CARS CORPORATION
CAUTION:

Make sure that the component is positioned correctly. 

Install the catch.

A click confirms that the component is in the correct position.

Use:  Circlip pliers, internal

GLL1017064Courtesy of VOLVO CARS CORPORATION
NOTE:

As an alternative if a tool is not at hand, use two bolts M8 x 60 mm with heads cut off. 

GLL1040892Courtesy of VOLVO CARS CORPORATION
NOTE:

Use a new seal. 

GLL1039747Courtesy of VOLVO CARS CORPORATION
CAUTION:

Make sure that the component is correctly located on the locating dowels. 

GLL1036110Courtesy of VOLVO CARS CORPORATION

Use:  Strip clamp, 983750

GLL1019820Courtesy of VOLVO CARS CORPORATION
CAUTION:

Make sure that the wiring harness does not catch. 

Pull the wiring through.

GLL1003286Courtesy of VOLVO CARS CORPORATION
NOTE:

Make sure that the installation marks are aligned. 

GLL1007501Courtesy of VOLVO CARS CORPORATION

Connect the connector.

GLL1017258Courtesy of VOLVO CARS CORPORATION

Install the marked component.

Install the screw.

Torque:  Solenoid Connector, to ERAD housing, 10Nm

GLL1002625Courtesy of VOLVO CARS CORPORATION
NOTE:

Use a new seal. 

GLL1029489Courtesy of VOLVO CARS CORPORATION
CAUTION:

Make sure that the component is correctly located on the locating dowels. 

GLL1040437Courtesy of VOLVO CARS CORPORATION
CAUTION:

Make sure that the component is correctly located on the locating dowels. 

GLL1039943Courtesy of VOLVO CARS CORPORATION

Remove the Special Tool.

GLL1016981Courtesy of VOLVO CARS CORPORATION

Install the screws.

Tighten the bolts.

Torque:  M8, 24Nm

GLL1026916Courtesy of VOLVO CARS CORPORATION

Install the marked component.

Install the screw.

Fasten the wiring harness using the existing clips.

Torque:  Position Sensor Connector, to ERAD housing, 10Nm

Install electric rear axle drive ERAD, refer to: ELECTRIC REAR AXLE DRIVE ERAD  

Perform ERAD oil level check, refer to: ERAD OIL LEVEL CHECK