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Home >> Volvo >> 2016 >> XC90 T6 R-Design >> Repair and Diagnosis (Single Page) >> Brakes >> Mechanical - Hydraulic >> Brakes - Removal, Replacement And Installation >> Front Brake Caliper >> Front Brake Caliper [2016-2017, B4204T23; B4204T27, TG-81SC; TG-81SC AWD] >> Removal And Installation

Removal And Installation

REMOVAL 

NOTE:

Removal steps in this procedure may contain installation details. 

See information about safety information brake system, refer to: SAFETY INFORMATION BRAKE SYSTEM

Remove relevant side front wheel, refer to: WHEELS

GLL1023779Courtesy of VOLVO CARS CORPORATION

Refer to: Special Tool: 999 7394  

GLL1040192Courtesy of VOLVO CARS CORPORATION
NOTE:

Use suitable paper to absorb any escaping fluid. 

NOTE:

Use new seals. 

Undo the hose from the connection.

Torque:  Brake hose (screw) to brake caliper, 40Nm

Remove brake pads front, refer to: BRAKE PADS, FRONT  

GLL1032309Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  Mount front brake caliper, 200Nm

INSTALLATION 

To install, reverse the removal procedure.

WARNING:

Make sure that the brake hose is not twisted and is correctly located. 

VEHICLES WITH 18 INCH BRAKES 

GLL1032684Courtesy of VOLVO CARS CORPORATION
CAUTION:

Make sure to place the component as the graphic shows. 

Hint: Use a screwdriver. 

Tighten the screw.

Torque:  Brake hose (screw) to brake caliper, 40 Nm

Perform bleeding air brake system, refer to: BRAKE SYSTEM BLEEDING