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Home >> Volvo >> 2016 >> XC90 T5 R-Design, AWD >> Repair and Diagnosis >> Accessories & Equipment >> Gauges & Instrument Panels >> Interior Equipment & Supplemental Restraint Systems - Removal, Replacement And Installation >> Dashboard >> Dashboard [2016-2020] >> Removal And Installation

Removal And Installation

REMOVAL 

NOTE:

Removal steps in this procedure may contain installation details. 

Follow instructions about safety information pyrotechnical system, refer to: SAFETY INFORMATION PYROTECHNICAL SYSTEMS

CAUTION:

Make sure that the steering wheel lock is inactivated before disconnecting the battery. 

CAUTION:

Make sure the power seats are in the wanted position before disconnecting the battery. 

Perform battery disconnecting and connecting, refer to: BATTERY DISCONNECTING AND CONNECTING

Remove the following items: 

GLL1022131Courtesy of VOLVO CARS CORPORATION

Undo the hose from the connection.

VEHICLES WITH AIRBORNE PARTICULATE MATTER SENSOR APMS 

GLL1049322Courtesy of VOLVO CARS CORPORATION

Disconnect the connector.

Remove the cable harness clips.

ALL VEHICLES 

GLL1021374Courtesy of VOLVO CARS CORPORATION

Disconnect the connector.

Fold marked part aside.

GLL1004642Courtesy of VOLVO CARS CORPORATION
WARNING:

Take extra care when handling supplemental restraint system (SRS) components. 

Disconnect the connector.

GLL1031515Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  M5, 5Nm

GLL1032762Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Torque:  M5, 5Nm

Remove the following items: 

GLL1011752Courtesy of VOLVO CARS CORPORATION

Use:  Interior trim remover

Remove the part carefully

Remove the marked part.

Remove Centre Console Switch Module ccsm, refer to: CENTER CONSOLE SWITCH MODULE CCSM

Detach floor bracket, refer to: FLOOR CONSOLE  

GLL1014124Courtesy of VOLVO CARS CORPORATION

Remove the part carefully

GLL1032630Courtesy of VOLVO CARS CORPORATION
CAUTION:

The number of connectors, cables and cable ties may vary depending on the vehicle specification. 

NOTE:

Note the position of the electrical connectors. 

Disconnect the connectors.

Remove the cable harness clips.

Fold marked part aside.

GLL1015465Courtesy of VOLVO CARS CORPORATION
CAUTION:

The number of connectors, cables and cable ties may vary depending on the vehicle specification. 

Disconnect the connectors.

Remove the cable harness clips.

Fold marked part aside.

GLL1033478Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Remove the part carefully

Remove the marked part.

GLL1018386Courtesy of VOLVO CARS CORPORATION
CAUTION:

The number of connectors, cables and cable ties may vary depending on the vehicle specification. 

Disconnect the connectors.

GLL1014136Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Remove the part carefully

GLL1031548Courtesy of VOLVO CARS CORPORATION

Disconnect the connector.

Remove the marked part.

GLL1001303Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Remove the following items: 

GLL1003869Courtesy of VOLVO CARS CORPORATION

Disconnect the connectors.

GLL1017526Courtesy of VOLVO CARS CORPORATION
  1. Release the locks.
  2. Remove the part carefully
  3. Fold marked part aside.
GLL1029981Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Torque:  steering column to steering gear (steering shaft joint), 24Nm

GLL1011994Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  M8, 24Nm

GLL1040139Courtesy of VOLVO CARS CORPORATION
CAUTION:

Be extra careful when removing or installing this component. 

CAUTION:

Make sure that the components are positioned correctly. 

Remove the marked part.

GLL1010985Courtesy of VOLVO CARS CORPORATION
CAUTION:

The number of connectors, cables and cable ties may vary depending on the vehicle specification. 

NOTE:

Note the position of the electrical connectors. 

Remove the cable harness clips.

Fold marked part aside.

GLL1031975Courtesy of VOLVO CARS CORPORATION
CAUTION:

The number of connectors, cables and cable ties may vary depending on the vehicle specification. 

NOTE:

Note the position of the electrical connectors. 

Fold marked part aside.

GLL1037394Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  M5, 5Nm

GLL1042155Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Torque:  M5, 5Nm

GLL1008567Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  M5, 5Nm

VEHICLES WITH 4-ZONE AIR CONDITIONING SYSTEM A/C 

GLL1009627Courtesy of VOLVO CARS CORPORATION
CAUTION:

Make sure that the component is positioned correctly. 

Remove the screw.

Remove the marked part.

ALL VEHICLES 

GLL1033191Courtesy of VOLVO CARS CORPORATION
CAUTION:

Make sure that the wiring harness does not catch. 

NOTE:

This step requires the aid of another technician. 

Remove the part carefully

Remove the marked part.

GLL1038756Courtesy of VOLVO CARS CORPORATION

TRANSFERRING COMPONENTS 

Perform dashboard, transferring components, refer to: DASHBOARD, TRANSFERRING COMPONENTS

INSTALLATION 

GLL1029121Courtesy of VOLVO CARS CORPORATION
CAUTION:

Make sure that the wiring harness does not catch. 

NOTE:

This step requires the aid of another technician. 

Install the marked component.

GLL1002990Courtesy of VOLVO CARS CORPORATION
NOTE:

Note the position. 

GLL1001480Courtesy of VOLVO CARS CORPORATION
CAUTION:

The number of connectors, cables and cable ties may vary depending on the vehicle specification. 

NOTE:

Note the position. 

GLL1032622Courtesy of VOLVO CARS CORPORATION
CAUTION:

The number of connectors, cables and cable ties may vary depending on the vehicle specification. 

To install, reverse the removal procedure.