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Home >> Volvo >> 2016 >> XC90 T5 Inscription, FWD >> Repair and Diagnosis (Single Page) >> Engine Mechanical >> Intake And Exhaust System - Removal, Replacement And Installation >> Induction Pipe >> Induction Pipe [2016-2020, B4204T28 | 2020, B4204T39] >> Removal And Installation

Removal And Installation

REMOVAL 

NOTE:

Removal steps in this procedure may contain installation details. 

GLL1038755Courtesy of VOLVO CARS CORPORATION

Loosen the screws.

Remove the marked part.

GLL1032682Courtesy of VOLVO CARS CORPORATION

Disconnect the connectors.

Fold marked part aside.

GLL1001373Courtesy of VOLVO CARS CORPORATION

Release the lock.

Undo the hose from the connection.

Fold marked part aside.

GLL1031882Courtesy of VOLVO CARS CORPORATION

Disconnect the connector.

GLL1028209Courtesy of VOLVO CARS CORPORATION

Remove the clips.

GLL1021678Courtesy of VOLVO CARS CORPORATION

Fold marked part aside.

GLL1021862Courtesy of VOLVO CARS CORPORATION

Detach the following items: 

  1. Loosen the clip.
  2. Depress the locking device.
  3. Remove the hose.
GLL1020205Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Fold marked part aside.

Torque:  M5, 5Nm

GLL1025738Courtesy of VOLVO CARS CORPORATION

Disconnect the connector.

GLL1038666Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Fold marked part aside.

Torque:  M6, 10Nm

GLL1036858Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Remove the part carefully

CAUTION:

There are two different torque specifications. 

Torque:  Manifold absolute pressure MAP sensor, 5Nm :only applies to [2016, B4204T28]  , or Torque:  Manifold absolute pressure MAP sensor, 3.5Nm

GLL1023402Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  EVAP valve bracket, to Inlet manifold, 5Nm

GLL1018355Courtesy of VOLVO CARS CORPORATION

Lift the marked component up

GLL1003363Courtesy of VOLVO CARS CORPORATION

Refer to: Special Tool: 951 2943 

Detach the following items: 

  1. Loosen the clip.
  2. Undo the hose from the connection.
GLL1009651Courtesy of VOLVO CARS CORPORATION
NOTE:

Make sure that the seal is correctly located. 

NOTE:

Make sure that the mating faces are clean and free of foreign material. 

GLL1018224Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  M7, 17Nm

Remove the marked part.

TRANSFERRING COMPONENTS 

GLL1005383Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  M5, 5Nm

GLL1016632Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  Engine cover bracket, to Intake manifold, 6Nm

INSTALLATION 

To install, reverse the removal procedure.