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Home >> Volvo >> 2015 >> XC70 T5 >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Intake And Exhaust System - Cleaning, Inspection And Adjustment >> WASTEGATE Control Valve Adjustment >> WASTEGATE Control Valve Adjustment [2009-2010, B6304T2 | 2011-2015, B6304T4] >> Inspection & Adjustment

Inspection & Adjustment

SPECIAL TOOLS

GLL161734Courtesy of VOLVO CARS CORPORATION
951 2986 Measurement sensor (Part of 9512985) 
Tool number:  951 2986
Tool description:  Measurement sensor (Part of 9512985)
Tool boards:  EU99
Materials 
Designation  Part number 
Universal oil 1161657

CHECK 

Remove right front wheel. Refer to: WHEELS

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GLL161071Courtesy of VOLVO CARS CORPORATION
GLL167250Courtesy of VOLVO CARS CORPORATION

Use:  Universal oil, 1161657

GLL167259Courtesy of VOLVO CARS CORPORATION

Refer to: Special Tool: 951 2986 

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CAUTION:

Make sure that the component moves freely between the end positions.

Repeat the following steps until the component moves freely. Some minimal binding is permitted.

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GLL167253Courtesy of VOLVO CARS CORPORATION
  1. Adjust to the specified value.
  2. Close the shutoff valve.
  3. Remove the hose.
  4. Check that the pressure-drop remains within the specified values.
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  1. Refer to graph in the illustration.
  2. CAUTION:

    If the specified pressure is exceeded repeat the steps.

  3. Refer to graph in the illustration.

See information about wastegate valve. Refer to: WASTEGATE VALVE

GLL167252Courtesy of VOLVO CARS CORPORATION

Note the value.

GLL167330Courtesy of VOLVO CARS CORPORATION
  1. Refer to graph in the illustration.
  2. Refer to graph in the illustration.
  3. CAUTION:

    If the specified pressure is exceeded repeat the steps.

See information about wastegate valve. Refer to: WASTEGATE VALVE

GLL167252Courtesy of VOLVO CARS CORPORATION

Note the value.

Calculate the average value.

Follow the instructions for wastegate valve. Refer to: WASTEGATE VALVE

If the average value is not according to specifications, adjust the stroke.

ADJUSTMENT 

Remove the right drive shaft. Refer to: DRIVE SHAFT RIGHT

GLL160003Courtesy of VOLVO CARS CORPORATION

Torque:  M10, 50Nm

GLL160004Courtesy of VOLVO CARS CORPORATION

Torque:  M10, 50Nm

NOTE:

Turn the adjusting screw counter-clockwise to increase stroke. Turn the adjusting screw clockwise to decrease stroke.

NOTE:

One revolution corresponds to approx. 1 mm stroke.

GLL167249Courtesy of VOLVO CARS CORPORATION
CAUTION:

Take extra care when handling the component.

  1. Loosen the nut.
  2. Adjust to specified average value.

See information about wastegate valve. Refer to: WASTEGATE VALVE

GLL167248Courtesy of VOLVO CARS CORPORATION
CAUTION:

Take extra care when handling the component.

Torque:  Pressure regulator, lock nut adjuster rod, 7Nm

GLL161416Courtesy of VOLVO CARS CORPORATION
  1. Loosen the nut.
  2. Adjust to specified average value.

See information about wastegate valve. Refer to: WASTEGATE VALVE

GLL167363Courtesy of VOLVO CARS CORPORATION

Torque:  Pressure regulator, lock nut adjuster rod, 7Nm

Repeat the method to verify that the average value is according to specifications.

DRIVE SHAFT RIGHT 

SPECIAL TOOLS

GLL100775Courtesy of VOLVO CARS CORPORATION
951 2923 Hydraulic hole cylinder 
Tool number:  951 2923
Tool description:  Hydraulic hole cylinder
Tool boards:  65
GLL157267Courtesy of VOLVO CARS CORPORATION
999 7251 Press tool 
Tool number:  999 7251
Tool description:  Press tool
Tool boards:  40

REMOVAL 

NOTE:

Removal steps in this procedure may contain installation details.

WARNING:

Do not use magnets or magnetic tools close to tooth wheels, drive shafts or wheel hubs. A magnetized tooth wheel will lose its function and generate incorrect signals resulting in fault codes.

NOTE:

Any magnetized tooth wheel, drive shaft or wheel hub must be replaced with a new component.

GLL1036003Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Loosen wheel spindle

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Remove the screws.

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Remove the nuts.

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NOTE:

The following step is only necessary if a stud is loosened when the nut is removed.

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WARNING:

Be prepared to collect escaping fluid.

INSTALLATION 

To install, reverse the removal procedure.