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Home >> Volvo >> 2014 >> XC90 3.2, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 11 (Doors, Lids, Sunroof And Windows - Removal, Replacement And Installation) >> Sun Roof (2003-2011) >> Mechanism / Mechanical Cable Sun Roof, Replacement >> Install >> Installing The Mechanism / Mechanical Cable

Installing The Mechanism / Mechanical Cable

WARNING: This page does not describe the selected car, but rather 9 other vehicles, including the 2011 Volvo XC90, 2010 Volvo XC90, 2009 Volvo XC90, 2008 Volvo XC90, and 2007 Volvo XC90. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:

For tightening torques, see TIGHTENING TORQUE .

Fig 1: Identifying Bracket And Mechanism
GLL104902Courtesy of VOLVO CARS CORPORATION

Remove the bracket from the mechanism (applies to service kit).

Fig 2: Identifying Mechanism In Front Position
GLL104903Courtesy of VOLVO CARS CORPORATION

Slide in the mechanism to the front position.

Fig 3: Identifying Mounting / Mechanical Cable And Drive Plate
GLL104904Courtesy of VOLVO CARS CORPORATION

Remove the mounting / mechanical cable from the new drive plate (applies to service kit).

Fig 4: Identifying Mounting / Mechanical Cable And Drive Plate
GLL104905Courtesy of VOLVO CARS CORPORATION

Slide the drive plate into the groove.

Slide in the mounting / mechanical cable.

Fig 5: Identifying Mounting / Mechanical Cable, Drive Plate And Screws
GLL104906Courtesy of VOLVO CARS CORPORATION

Install the mounting / mechanical cable on the drive plate using the 2 M4 screws. Tighten.

Fig 6: Identifying Drive Plate And Mounting/Mechanical Cable
GLL104907Courtesy of VOLVO CARS CORPORATION

Slide in the drive plate with the mounting / mechanical cable. Guide it in against the mechanism.

Fig 7: Identifying Bracket And Mechanism
GLL104908Courtesy of VOLVO CARS CORPORATION

Install the bracket for the mechanism.

NOTE:

Position the guide pin for the drive plate against the bracket. Use the 1 M4 screw. Tighten.

Fig 8: Angling In And Pressing Mounting For Gutter Into Place
GLL104909Courtesy of VOLVO CARS CORPORATION

Angle in and press the mounting for the gutter into place.

Fig 9: Identifying Mounting For Gutter And Link Rod For Mechanism
GLL104910Courtesy of VOLVO CARS CORPORATION

Slide in the mounting for the gutter.

Install the link rod for the mechanism. Tighten the screw.