Applies To Cars With A Tow Hitch
NOTE:
Two mechanics are needed for this step.
- Unhook the silencer's rubber mounting from the hook on the tow bar's side panel.
- Pull out the exhaust pipe at the front joint and place to one side.
- The rubber mounting will not be reused. New mounting in the kit.
- Place the exhaust system to one side. New system in the kit.
- Remove the gasket at the front joint and discard it. New nuts and gasket will be used.
- Fold the silencer heat shield to one side to access the lower nuts for the tow bar's reinforcement plate.
- Remove the nuts and discard them. Turn the screws and reinstall.
- Repeat the operation on the other side.
- Take the mounting hooks from the kit Towbar, installation kit, XC90 R-design and install the hook on the screws. Take new nuts, install them and tighten to 50 Nm (37 lbf. ft.) .
- Repeat the operation on the other side.
- Install new rubber mounting part no. 9186408 from installation kit exhaust system 8, 6 or 5 cyl on the hook.
- Repeat the operation on the other side.
- Take a new holder for the bumper from the kit and saw out according to the marking. Remove the shaded area.
- Smooth off the sawn edges with a fine toothed file.
- Take the bumper's rear section and measure the dimension as illustrated. Carefully saw off the holder on the rear section. It will not be reused.
- Smooth off the edges using a file.
- Smooth off the edges on the inside where the new holder is to be placed against.
- Take the holder from the kit and secure the rear section from the inside.
- Take measurements for the drilling of the three holes for the attachment of the holder.
- Secure the holder to the rear section properly and drill out the three holes through the rear section and holder.
- Remove any shavings.
- Image shows dimension drawing of the location of the holes.
- Same hole position in all locations.
- Take rivets from the kit and rivet the rear section into place.
- Secure the rear section in the bumper cover. Make sure that all catches engage.
Applies to cars with parking assistance
- Ensure that the wiring for the sensors is correctly positioned.
Applies to cars with parking assistance
- Secure the cable harness for the sensors in the rear section.
- Take the skid plate from the kit and saw out according to the markings. Remove the shaded area.
NOTE:
Do not damage the paintwork of the bumper cover.
- Smooth off the sawn edges with a fine toothed file.
- Detachable towbar
- Fixed towbar
- Hitch towbar