Parking Assistance, Rear, Start/Stop: Notes

NOTE:

There may be components in the accessories kit that are not used for this installation.

Fig 1: Identifying Front Parking Assistance Sensor

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Fig 2: Cleaning Sensors

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Clean the sensors. Use: Isopropanol.
Allow to dry.

Fig 3: Matting Surface Down

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Carefully mat down the surface. Use Glasspaper, grade P1000.

Fig 4: Cleaning Sensors

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Clean the sensors again. Use: Isopropanol.
Allow to dry.
Avoid contact with the cleaned surfaces.

Fig 5: Cleaning Cradles Using Isopropanol

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Clean the cradles. Use: Isopropanol.
Allow to dry.
Avoid contact with the cleaned surfaces.

Fig 6: Applying Bonding Primer P/N 31335448 To Cleaned Surface

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Apply primer to the cleaned surface. Use: Bonding primer for plastic. P/N: 31335448.
CAUTION:
Allow to dry at a temperature of at least +20°C for 10 min, before painting.

NOTE:

Also read the instructions on the spray can.

Fig 7: Protect Electrical Connectors

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CAUTION:

Protect the connections' contact surfaces against paint.

Paint the sensors in color code 426 .
Use Volvo Touch-up paint. (Only use base coat.)
Use: Volvo 2-K Varnish. P/N: 31335447.

NOTE:

Also read the instructions on the spray can.

Fig 8: Protect Electrical Connectors

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CAUTION:

Protect the connections' contact surfaces against paint.

Paint the sensors in the same color code as the vehicle.
Use Volvo Touch-up paint. (Only use base coat.)
Use: Volvo 2-K Varnish. P/N: 31335447.

NOTE:

Also read the instructions on the spray can.

Fig 9: Applying Bonding Primer P/N 31335448 To Cleaned Surface

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Paint the holders in the same color code as the vehicle.
Use Volvo Touch-up paint. (Only use base coat.)
Use: Volvo 2-K Varnish. P/N: 31335447.

NOTE:

Also read the instructions on the spray can.

Fig 10: Installing Rear Parking Assistance Sensor Bezel

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CAUTION:

The paint must have dried after the first application.

Fig 11: Installing Rear Parking Assistance Sensors

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Fig 12: Identifying Fender Liner Screws

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Carry out on both sides.

Fig 13: Identifying Underside Screws

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Remove the screws.

Fig 14: Identifying Area For Applying Tape

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Carry out on both sides.

Fig 15: Prying Edge Of Rear Bumper Cover

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Carry out on both sides.

Fig 16: Removing Rear Bumper Cover

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Fig 17: Removing Connector

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Fig 18: Locating Markings On Inside Of Bumper Cover (1 Of 2)

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Locate the 2 x markings on the inside of the bumper cover.

Fig 19: Locating Markings On Inside Of Bumper Cover (2 Of 2)

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Locate the 2 markings on the inside of the bumper cover.

Fig 20: Marking Centers With Scribe

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Mark center with a scribe.

Fig 21: Drilling Through Centers

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Ø 3 mm (7/64")
Ø 10 mm (25/64")

Fig 22: Identifying Special Tool P/N 9997234

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Use special tool: P/N 9997234
NOTE:
The hole tool's support sleeve must be on the inside, and the cutting part on the outside of the bumper casing.

Fig 23: Identifying Special Tool P/N 9997392

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Use special tool:P/N 9997392 Hole tool
NOTE:
The hole tool's support sleeve must be on the inside, and the cutting part on the outside of the bumper casing.

Fig 24: Cleaning Surfaces Using Isopropanol (1 Of 3)

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Clean the surfaces. Allow to dry.
Use:Isopropanol

Fig 25: Cleaning Surfaces Using Isopropanol (2 Of 3)

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Clean the surfaces. Allow to dry.
Use: Isopropanol

Fig 26: Cleaning Surfaces Using Isopropanol (3 Of 3)

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Clean the surfaces. Allow to dry.
Use:Isopropanol

Fig 27: Applying Activator P/N 8637076

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Apply a thin and even layer of activator. Allow to dry for at least 10 minutes.
Use: P/N 8637076 Activator

Fig 28: Applying Activator P/N 8637076 (1 Of 3)

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Apply a thin and even layer of activator. Allow to dry for at least 10 minutes.
Use: P/N 8637076 Activator

Fig 29: Applying Activator P/N 8637076 (2 Of 3)

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Apply a thin and even layer of activator. Allow to dry for at least 10 minutes.
Use: P/N 8637076 Activator .

Fig 30: Applying Activator P/N 8637076 (3 Of 3)

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Apply a thin and even layer of activator. Allow to dry for at least 10 minutes.
Use: P/N 8637076 Activator .

Fig 31: Identifying Rear Seat Cushion

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Pull off the seat cushion for the rear seat, first at the front edge where it is secured by two cradles. Then at the rear edge where it is secured by one cradle.
Remove the seat cushion.

Fig 32: Identifying Central Arm Rest

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Fold the central arm rest forward.
Remove the central arm rest by grasping each end and pulling upwards until it releases at the rear edge from the backrest's lugs (1).
Then pull forwards until the holders (2) on the sides of the backrest have slid out of the corresponding cut-out (3) in the central arm rest.

Fig 33: Identifying Backrest Cover

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Fold the backrest forward.
Remove the cover for the backrest's right-hand mounting.

Fig 34: Identifying Locking Sleeve And Screw

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Remove the screw and the locking sleeve.

Fig 35: View Of Backrest Stowed

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Fold out the backrest from the right mounting. Pull the backrest out from the mounting at the armrest and remove it.
NOTE:
The backrest may be securely attached.

Fig 36: Identifying Rubber Door Molding RH

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Pull off the rubber molding at the rear edge of the right-hand door opening.

Fig 37: Identifying B Pillar Panel

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Detach the B pillar panel at the lower edge by prying the sides using a weatherstrip tool until the 2 x clips release

Fig 38: View Of Safety Clip Strap

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Unhook the safety clip from the panel.
Angle out the panel at the lower edge, and then unhook it at the upper edge so that the upper clip releases.

Fig 39: Identifying Rear Seat RH Panel

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Remove the screw from the right-hand panel in the rear seat.
Carefully pull off the panel from the body side. It is secured by 11 clips on the inside.
Unhook it from the sill at the front edge.

Fig 40: Identifying Trunk Floor Cover

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Lift up the floor hatch at the rear edge.
Pull it backwards so that it detaches at the front edge.
Turn the cover and lift out.

Fig 41: Identifying Tailgate's Sill Panel

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Remove the tailgate's sill panel by pulling it up until the 4 clips on the upper side and the catches at the lower edge release.

Fig 42: Identifying Right-Hand Rear Side Panel

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Remove the clips at the rear edge of the right-hand rear side panel.
Carefully pull the side panel off, starting at the front edge/upper edge and then straight back until all clips at the top edge have released.
Fold the panel inwards. Release it from the anchorage eyelets and lift it out of the load floor support.

Fig 43: View Of Spare Wheel, Jack And Other Parts From Storage Compartment

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Lift out the spare wheel, jack and other parts from the storage compartment in the cargo floor support.

Fig 44: Identifying Spare Wheel Compartment Screws

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Remove the 4 screw clips from the cargo floor support.

Fig 45: Peeling Backing From Tape

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Fig 46: Installing Tape

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Fig 47: Identifying Cutting Dimensions (1 Of 2)

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Fig 48: Identifying Cutting Dimensions (2 Of 2)

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Fig 49: Installing Cradle

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NOTE:

Prepare and install one cradle at a time.

Fig 50: Peeling Backing From Tape

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Fig 51: Locating Cradles

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Note the location of the cradles.

Fig 52: Installing Cradle (1 Of 2)

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Fig 53: Installing Cradle (2 Of 2)

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Press the cradle against the cover.

Fig 54: Removing Centering Tool From Cradle

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Hold the cradle securely when removing the centering tool.
Repeat the method steps on the other cradle.

Fig 55: Applying Tape P/N 1161347

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Use: 1161347 Tape.

Fig 56: Peeling Backing From Tape

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Fig 57: Applying Adhesive

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Apply a thin layer and even layer of adhesive.
CAUTION:
The adhesive must not come into contact with the tape.
Use special tool P/N 9512767 Adhesive gun
Use P/N 116173 Mixing pipe
Use P/N 9511027 Adhesive

Fig 58: Locating Cradles

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Note the location of the cradles.

Fig 59: Installing Cradle (1 Of 2)

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Fig 60: Installing Cradle (2 Of 2)

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Press the holder towards the casing, but only at the places where there is tape.
Repeat the method steps on the other cradle.

Fig 61: Pressing Cable Harness Clips Into Flanges Of Bumper Cover

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Press the cable harness clips onto the flanges of the bumper cover.

Fig 62: Identifying Sensor Connector

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Connect the two silver sensors to the two center connections.

Fig 63: Installing Sensor To Cradle

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Fig 64: Identifying Rubber Seal Below Right-Hand Tailgate Stop

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Remove the rubber seal that is below the right-hand tailgate stop.

Fig 65: Pulling Cable Through Hole In Cargo Compartment

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Take the cable harness with the rubber grommet from the kit.
Pull the cable harness through the hole in the cargo compartment.
Place the rubber grommet in position.
Press the connector on the plastic bracket.

Fig 66: Identifying Control Module And Holder

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Take the control module and holder from the kit.
Press the holder onto the reverse of the control module.

Fig 67: Connecting Pre-Routed Cable Harness Connector To Control Module

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Connect the pre-routed cable harness connector to the control module.

NOTE:

Ensure that the connector's catches click and are properly secured.

Fig 68: Lifting Right-Hand Side Cargo Floor Support

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Raise the right-hand side cargo floor support.

Fig 69: Identifying Green 5 Pin Connector

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Locate the green 5 pin connector that is taped to the ordinary cable harness on the vehicle.
Remove the tape and connect the connector to the control module's cable harness.

Fig 70: Pressing Control Module Onto Floor Studs With Connections Facing Forward In Vehicle

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Locate the 2 studs on the floor.
Press the control module onto these with the connections facing forwards in the vehicle.

Fig 71: Securing Cable Harness Using Tie Straps

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Secure the cable harness using 3 x tie straps.

Fig 72: Identifying Secondary Lock

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Applies to vehicles with tow bar wiring.

Detach the towbar wiring connector from the Trailer Module (TRM).
Release the terminal locking by pressing the catch down and pulling the locking straight out.

Fig 73: View Of Cable Lug From Connector

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Disconnect all terminals from the connector.
NOTE:
Note the location of the cables in the connector.
Use special tool P/N 9512810 or P/N 9512632 .
Insert the tool in the connector and release the locking.
Pull out the cable with terminal.
Pull out the cable harness through the rubber grommet.
Remove the rubber grommet, it shall not be re-used.

Fig 74: Identifying Rubber Spout And Tow Bar Wiring

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Cut off the free rubber spout (1) on the rubber grommet of the PAS wiring.
Lubricate the tow hitch wiring using Volvo's low temperature grease and thread the tow bar wiring (2) through.
Connect the terminals to the connector.
Secure the locking and connect to the trailer module (TRM).

Fig 75: Identifying Connectors And Wiring

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The existing 5 pin green connector is connected to the trailer module (TRM) (1).
Disconnect the connector for the control module and connect it to the cable harness of parking assistance (2).
Disconnect the 5 pin green connector (3) that is taped to the cable harness and connect it to the trailer module (TRM).