Applies To Vehicles With Fog Lamps

Fig 1: Removing Fog Lamp Connector

Courtesy of VOLVO CARS CORPORATION

Fig 2: Locating Markings Inside Bumper Cover

Courtesy of VOLVO CARS CORPORATION

Locate the 4 markings on the inside of the bumper cover.

Fig 3: Marking Centers With Scribe

Courtesy of VOLVO CARS CORPORATION

Mark the center with a scribe.

Fig 4: Drilling Through Center Markings

Courtesy of VOLVO CARS CORPORATION

Ø 3 mm (7/64")
Ø 10 mm (25/64")

Fig 5: Identifying Special Tool 9997234

Courtesy of VOLVO CARS CORPORATION

Use special tool: 9997234

NOTE:

The hole tool's support sleeve must be on the inside, and the cutting part on the outside of the bumper casing.

Fig 6: Cleaning With Isopropanol

Courtesy of VOLVO CARS CORPORATION

Use: Isopropanol

Allow to dry.

Fig 7: Applying Activator

Courtesy of VOLVO CARS CORPORATION

Use: 8637076 - Activator

Apply a thin and even layer.

CAUTION:

Allow to dry for at least 10 minutes.

Fig 8: Identifying Cleaned Cradle Area

Courtesy of VOLVO CARS CORPORATION

Use: Isopropanol

Allow to dry.

Fig 9: Applying Activator To Cradle

Courtesy of VOLVO CARS CORPORATION

Use: 8637076 - Activator

Apply a thin and even layer.

CAUTION:

Allow to dry for at least 10 minutes.

Fig 10: Sawing Along Markings In Member

Courtesy of VOLVO CARS CORPORATION

NOTE:

There are two types of member (energy absorbing).

Plastic member:

Saw along the 2 markings, only through the outer part.

Foam member (EPS):

Remove the foam member from the collision member.
Saw along the 2 markings.
Reinstall the foam member.

Fig 11: Identifying Panel

Courtesy of VOLVO CARS CORPORATION

Remove the panel.

Fig 12: Identifying Soundproofing Panel Clips

Courtesy of VOLVO CARS CORPORATION

Remove the 2 clips and the soundproofing panel.

Fig 13: Identifying Front Sill Molding

Courtesy of VOLVO CARS CORPORATION

Detach the front sill molding by first pulling it backwards at the front edge and then straight up so that the clips release.

Fig 14: Removing Rear Sill Molding

Courtesy of VOLVO CARS CORPORATION

Detach the rear sill molding by first pulling it up at the front edge, and then unhooking it at the rear edge.

Fig 15: Identifying Rear Seat Cushion

Courtesy of VOLVO CARS CORPORATION

Pull off the seat cushion for the rear seat, first at the rear edge where it is secured by one holder. Then at the front edge where it is secured by two holders.
Remove the seat cushion.

Fig 16: Identifying Central Arm Rest

Courtesy of VOLVO CARS CORPORATION

Fold the central arm rest forward.
Remove the central arm rest by grasping each end and pulling upwards until it releases at the rear edge from the backrest's lugs (1) .
Then pull forwards until the holders (2) on the sides of the backrest have slid out of the corresponding cut-out (3) in the central arm rest.