Turbocharger (TC): Removal

NOTE:

Removal steps in this procedure may contain installation details.

Perform cooling system draining, charging and bleeding, see COOLING SYSTEM - DRAINING, CHARGING AND BLEEDING

Fig 1: Engine Cover Removal

Courtesy of VOLVO CARS CORPORATION

Fig 2: Identifying Air Duct Connections

Courtesy of VOLVO CARS CORPORATION

Remove the catalytic converter, see CATALYTIC CONVERTER

Fig 3: Identifying Hose Clamps

Courtesy of VOLVO CARS CORPORATION

Fig 4: Identifying Turbo Charger Support Brace

Courtesy of VOLVO CARS CORPORATION

Torque: M6

10 Nm

Fig 5: Removing Turbo Charger Air Duct

Courtesy of VOLVO CARS CORPORATION

Fig 6: Coolant Pipe To Turbocharger Retaining Bolts

Courtesy of VOLVO CARS CORPORATION

WARNING:

Be prepared to collect escaping fluid.

Torque: Coolant pipe to turbocharger

38 Nm

Fig 7: Identifying Heat Shield Bolts

Courtesy of VOLVO CARS CORPORATION

Torque: M8

24 Nm

Fig 8: Identifying Nut For Oil Pressure Pipe

Courtesy of VOLVO CARS CORPORATION

Torque: Oil pressure pipe to the turbocharger

38 Nm

Fig 9: Identifying Turbo Charger Connections

Courtesy of VOLVO CARS CORPORATION

Fig 10: Identifying Turbo To Exhaust Manifold Bolts

Courtesy of VOLVO CARS CORPORATION

Torque: Turbo to exhaust manifold

• Stage 1: 5 Nm

• Stage 2: 30 Nm