Installing Power Brake Booster From Inside

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Removing/Installing Power Brake Booster From Inside

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install

the four nuts, tighten to 25 Nm.
the pin, ring and retaining spring on the push rod.
MT: clutch pedal on the push rod with pin and retaining spring.
relay holder and control module support, torque 10 Nm.

Check the brake light switch.

Install the dashboard panel.