Installing Master Cylinder

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Removing/Installing Master Cylinder

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install

a new "O" ring on the master cylinder.
position the master cylinder; the power brake booster pin must be correctly located in the master cylinder.
the brake pipes on the master cylinder, finger-tight.
the brake pipe bracket to the inside of the wing.
the two master cylinder nuts, torque 25 Nm.
MT: the hose to the clutch cylinder.
the brake fluid level sensor connector.
the engine splashguard.