Installing Master Cylinder

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Installing Master Cylinder

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install

a new "O" ring.
position the master cylinder; the power brake booster pin must be correctly located in the master cylinder.
the two brake pipes, finger-tight.
the two master cylinder nuts, torque 15 Nm.
MT: the hose to the clutch cylinder.
the brake fluid level sensor connector.