ALCOGUARD (2008-09): ALCOGUARD

NOTE: The work is carried out the same way on left-hand drive cars. Left-hand drive car shown.

Fig 1: Identifying Application Of Alcohol Lock

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Activate (and calibrate) the alcohol lock
After installing the software on the PC according to TJ, connect the alcohol lock to the PC using the communication cable.

Fig 2: Identifying Ignition Switch Turned To Position 0

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Turn the ignition switch to position 0.

NOTE: Wait at least three minutes before unplugging the connectors or removing other electrical equipment.

Fig 3: Locating Cradle

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Place the cradle centrally between the two vertical lines at the front edge of the tunnel console and parallel with the panel at the upper edge.
Mark out for drilling holes.

Fig 4: Identifying Rear Center Console Panel

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Open the glovebox.
Carefully pry off the panel inside the center console. Use a plastic weatherstrip tool. The panel is secured by two clips on each of the short sides.
Pull the panel off downwards.

Fig 5: Identifying Screws

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Remove the screws.

Fig 6: Identifying Folded Back Front Edge Of Tunnel Console

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Carefully fold back the front edge on the tunnel console and ensure that no cable harnesses or anything else is in the way when drilling.

Fig 7: Identifying Tools And Location Of Holes

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Drill out the holes.
Remove any shavings.

Fig 8: Identifying Panel

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Remove the panel on the right end of the dashboard. Carefully pry it loose all around with a weatherstrip tool, until the three legs release.

NOTE: Do not damage the dashboard.

Fig 9: Identifying Vent Clip

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Detach the clip holding the vent from the glove compartment.

Fig 10: Locating Glovebox Screws

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Remove the glove compartment's rubber mat.
Remove the five screws in the opening to the glovebox.
Pull the glove compartment straight back to loosen the two hidden clips in the upper edge.
Remove the outer section of the glovebox.

Fig 11: Identifying Connectors

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Unplug the connectors on the top.

Fig 12: Identifying Cut Out For Cable In Panel

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Make a cut out for the cable in the panel. Do not cut out more than necessary so that the cable can be secured slightly.

Fig 13: Identifying Hole Dimensions

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Drill a 10 mm (25/64") hole on the left side of the glove compartment's outer part.
Remove any shavings.

Fig 14: Identifying Plugged In Connector

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Get the adapter wire from the kit and plug in one connector to the connection for the glove compartment lighting.
Route the wires at the lower edge to the other side.

Fig 15: Identifying Wires And Connector Fastened With Butyl Tape

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Fasten the wires and the little green connector with pieces of butyl tape.

Fig 16: Identifying Insertion Of Small Connector And Cable

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Insert the small connector and the whole cable in the glove compartment's outer part.

Fig 17: Identifying Wire Fastened With Butyl Tape

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Fasten the wire at the hole with a piece of butyl tape.

Fig 18: Identifying Attachment Of Connector To Courtesy Lighting

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Get the outer glove compartment and plug in the connector from the glove compartment lighting to the corresponding in the new adapter wire.
Connect the remaining connector to the courtesy lighting.

Fig 19: Identifying Cable Secured With Ties

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Take the cradle with cable and connect the green connector to the corresponding one that was secured in the glove compartment.
Secure the cable at the existing cable harness using cable ties. The cable must run along the right-hand mounting of the tunnel console.
Secure the grey connector in the glove compartment.

Fig 20: Locating Glovebox Screws

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Reinstall and tighten down the glove compartment's outer part.
Roll up the wire in the glove compartment and fasten it with the Velcro strap.

Fig 21: Identifying Excess Cable Storage Behind Tunnel Console

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Pull in the cable to the cradle and place it on the right-hand side of the tunnel console inside the carpet. If it is a tight fit, carefully cut off a piece from the glove compartment's left-hand corner.
Tighten the tunnel console at the front edge.

Fig 22: Identifying Re-Attachment Of Panel

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Place the cable in the cut out in the panel and secure.
Fold back the carpet.
Tighten the cradle. Ensure that the cable is correctly routed in the cut out.

Fig 23: Locating And Orienting Cradle

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Fig 24: Identifying Vent Clip

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Fig 25: Identifying Dashboard Side Panel

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Fig 26: Identifying VIDA (Service Information) To Program Software

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Download the software for the accessory's function following the service information in VIDA (Volvo Scan Tool).