Turbocharger (TC): Removal

NOTE: Removal steps in this procedure may contain installation details.

Perform battery disconnecting and connecting. See BATTERY DISCONNECTING AND CONNECTING

Perform cooling system draining, charging and bleeding. See COOLING SYSTEM - DRAINING, CHARGING AND BLEEDING

Remove the catalytic converter. See CATALYTIC CONVERTER

Fig 1: Locating Connector And Tube

Courtesy of VOLVO CARS CORPORATION

CAUTION: Make sure that the inside of the pipe ends are clean and free of oil residue.

Fig 2: Identifying Air Intake Hose And Fasteners

Courtesy of VOLVO CARS CORPORATION

CAUTION: Make sure that the inside of the pipe ends are clean and free of oil residue.

Torque: M6

10 Nm

Fig 3: Locating Clamp

Courtesy of VOLVO CARS CORPORATION

CAUTION: Make sure that the inside of the pipe ends are clean and free of oil residue.

Fig 4: Locating Attachment Bolts

Courtesy of VOLVO CARS CORPORATION

Torque: M6

10 Nm

Fig 5: Locating Clamps

Courtesy of VOLVO CARS CORPORATION

CAUTION: Make sure that the inside of the pipe ends are clean and free of oil residue.

Fig 6: Locating Clamps And Hoses

Courtesy of VOLVO CARS CORPORATION

CAUTION: Make sure that the inside of the pipe ends are clean and free of oil residue.

Fig 7: Identifying Heat Shield Bolts

Courtesy of VOLVO CARS CORPORATION

Torque: M8

24 Nm

Fig 8: Identifying Coolant Pipes

Courtesy of VOLVO CARS CORPORATION

Torque: Coolant pipe to turbocharger

38 Nm

Fig 9: Locating Electrical Connector

Courtesy of VOLVO CARS CORPORATION

Fig 10: Identifying Oil Pressure Pipe And Turbocharger Crankcase Connection

Courtesy of VOLVO CARS CORPORATION

Fig 11: Locating Oil Return Pipe Bolts

Courtesy of VOLVO CARS CORPORATION

Torque: M6

10 Nm

Fig 12: Identifying 12 Bolts

Courtesy of VOLVO CARS CORPORATION

Torque: M8

24 Nm

Fig 13: Locating Hose Clamps

Courtesy of VOLVO CARS CORPORATION