Parking Assistance, Front

Fig 1: Identifying Front Parking Assistance Sensor

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Fig 2: Cleaning Sensors

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Clean the sensors. Use: Isopropanol
Allow to dry.

Fig 3: Matting Surface Down

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Carefully mat the surface down. Use: Glasspaper, grade P1000

Fig 4: Cleaning Sensors

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Clean the sensors again.
Use: Isopropanol
Allow to dry.
Avoid contact with the cleaned surfaces.

Fig 5: View Of Painting Sensors

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CAUTION:

Protect the connections' contact surfaces against paint.

Paint the sensors in the same color code as the vehicle.
Use Volvo Touch-up paint. (Only use base coat.)
Use: Volvo 2-K Varnish. P/N: 31335447

NOTE:

Also read the instructions on the spray can.

Fig 6: Installing Rear Parking Assistance Sensor Bezel

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CAUTION:

The paint must have dried after the first application.

Fig 7: Identifying Ignition Switch Turned To Position 0

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Turn the ignition switch to position 0.
NOTE:
Wait at least one minute before unplugging the connectors or removing other electrical equipment.

Fig 8: Identifying Screws Holding Engine Splash Guard

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Raise the car
Remove the screws and the engine splash guard.

Fig 9: Identifying Removal Of Nozzle Covers

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Lower the car
Carefully grasp the cover for the high pressure washing for the headlamps and pull until the catches are accessible.

Fig 10: Identifying Catch Pressed Up

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Press the catch up. Remove the cover. Do not damage the painted surfaces or the washer nozzles.
Carry out on both sides

Fig 11: Identifying Clips And Screws

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Push in the center of the five clips (1). Remove the clips.
Remove the two screws (2)

Fig 12: Removing Inner Wing Screws

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Remove the screws for the inner wing.

Fig 13: Identifying Prying Points

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Take a weatherstrip tool and pry between the headlamp bumper cover (1)
Then insert the weatherstrip tool in the cut-out (2) and pull straight out until the hooks (3) release
Repeat the operation on the other side

Fig 14: Pulling Bumper Cover Straight Out

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HINT: Removal of the bumper is facilitated if carried out by 2 people.

Pull the ends of the bumper cover straight out so that the release from the wing liner.
Pull the bumper cover straight out until the hooks under the headlamps release, detach the connectors for the fog lamps and place the bumper cover on a surface that will not damage the paint.

Fig 15: Locating Markings Inside Bumper Cover

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Locate the 4 markings on the inside of the bumper cover.
Mark the center with a scribe.

Fig 16: Drilling Holes In Centers Of Markings

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Drill holes in the centers of the markings using a Ø 3 mm (7/64) diameter drill bit.
Drill out the holes. Use a Ø10 mm (25/64") diameter drill bit.

Fig 17: Identifying Special Tool P/N 9997234

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Enlarge the holes in the bumper cover using hole tool P/N 9997234 . Place the hole tool's support sleeve on the inside, and the cutting component on the outside of the bumper cover.

Fig 18: Cleaning And Applying Activator

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Clean the inside of the bumper cover using a mild soap solution.
Clean around the holes and the markings using isopropanol.
Allow to dry.
Apply a thin layer of activator, part no. 8637 076 , to the cleaned surfaces and let dry for approx. 10 min.

Fig 19: Identifying Holder

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Take the 4 holders from the kit.
Clean the surfaces as shown in the illustration. Use: Isopropanol
Allow to dry.
Apply a thin layer and even layer of activator. art. no.. 8637076 .

Fig 20: Identifying Markings In Member

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NOTE:

There are two types of member (energy absorbing).

Plastic member:

Saw along the 2 markings, only through the outer part.

Foam member (EPS):

Remove the foam member from the collision member.
Saw along the 2 markings.
Reinstall the foam member.

Fig 21: Identifying Panel

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Remove the panel.

Fig 22: Identifying Soundproofing Panel Clips

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Remove the 2 clips and the soundproofing panel.

Fig 23: Identifying Front Sill Molding

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Detach the front sill molding by first pulling it backwards at the front edge and then straight up so that the clips release.

Fig 24: Removing Rear Sill Molding

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Detach the rear sill molding by first pulling it up at the front edge, and then unhooking it at the rear edge.

Fig 25: Identifying Rear Seat Cushion

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Pull off the seat cushion for the rear seat, first at the rear edge where it is secured by one holder. Then at the front edge where it is secured by two holders.
Remove the seat cushion.

Fig 26: Identifying Central Arm Rest

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Fold the central arm rest forward.
Remove the central arm rest by grasping each end and pulling upwards until it releases at the rear edge from the backrest's lugs (1).
Then pull forwards until the holders (2) on the sides of the backrest have slid out of the corresponding cut-out (3) in the central arm rest.

Fig 27: Identifying Backrest Cover

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NOTE:

Applies to right-hand drive cars. Must not be mirrored.

Fold the backrest forward.
Remove the cover for the backrest's right-hand mounting.

Fig 28: Identifying Locking Sleeve And Screw

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Remove the screw and the locking sleeve.

Fig 29: View Of Backrest Stowed

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Fold the backrest away from the right-hand mounting.
Pull it out from the mounting at the arm rest and remove it.

Fig 30: Identifying Rubber Door Molding RH

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Pull off the rubber molding at the rear edge of the right-hand door opening.

Fig 31: Identifying B Pillar Panel

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Detach the B pillar panel at the rear edge by prying the sides using a weatherstrip tool until the 2 clips release.

Fig 32: View Of Safety Clip Strap

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Unhook the safety clip from the panel.
Angle out the panel at the lower edge, and then unhook it at the upper edge so that the upper clip releases.

Fig 33: Identifying Rear Seat RH Panel

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Remove the screw from the right-hand panel.
Carefully pull off the panel from the body side. It is secured by eleven clips on the inside.

Fig 34: Identifying Trunk Floor Cover

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Lift up the floor hatch at the rear edge.
Pull it backwards so that it detaches at the front edge.
Turn the cover and lift out.

Fig 35: Identifying Tailgate's Sill Panel

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Remove the tailgate's sill panel by pulling it up until the four clips on the upper side and the catches at the lower edge release.

Fig 36: Identifying Right-Hand Rear Side Panel

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Remove the clips at the rear edge of the right-hand rear side panel.
Carefully pull the side panel off, starting at the front edge/upper edge and then straight back until all clips at the top edge have released.
Fold the panel inwards. Release it from the anchorage eyelets and lift it out of the load floor support.

Fig 37: View Of Spare Wheel, Jack And Other Parts From Storage Compartment

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Lift out the spare wheel, jack and other parts from the storage compartment in the cargo floor support.

Fig 38: Identifying Spare Wheel Compartment Screws

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Remove the 4 screw clips.

Fig 39: Identifying Cable Routing In Engine Bay

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NOTE:

Ensure that the cable harness does not lie against any moving components or too close to heat sources.

Take the short cable harness from the kit.
Remove the taped connector from the cable harness.
Pull the end with the loose terminals in under the headlamp
Continue to pull the cable harness (1) along the right-hand side of the car, under the expansion tank down to the cowl panel.
Route the cable so that it is concealed and cannot be damaged or worn. Secure the cable harness using tie straps so that it does not move.

Fig 40: Identifying Floor Mat

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Unscrew the clips holding the floor carpet.
Push the floor carpet to one side to access the cowl panel inside.
Take care not to create folds in the carpet.

Fig 41: Locating Hole Under Insulation Panel For Rubber Grommet

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Locate the hole for the rubber grommet under the insulation panel.
Make a small cut in the insulation panel starting just above the hole, continue to the center of the hole and then straight down.

Fig 42: Pushing Carpet Tabs To One Side

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Push the carpet tabs to one side to access the rubber grommet in the cowl panel.
Remove the rubber grommet.

Fig 43: Removing Rubber Grommet

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NOTE:

Applies to cars with parking heaters Protect the coolant hose on the horizontal connection of the water pump when making the markings for holes.

Pierce holes through the heat insulation panel and out into the engine compartment, for hole-marking in the heat insulation panel in the engine compartment.

Fig 44: Cutting Out Hole In Heat Insulation

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Raise the car.
Cut out a hole in the heat insulation that is approx. 20 mm (25/32".) larger than the size of the rubber grommet.

Fig 45: Cutting Top Off Smaller Rubber Nipples

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Take the rubber grommet from the kit and cut the top off the smaller rubber nipples
Lubricate the rubber grommet. Use low temperature grease (P/N 1161417).
Thread the rubber grommet on the cable harness.
Route the cable harness in through the hole and press the rubber grommet into the hole so that it seals properly.
Pull the cable harness so that the correct length remains in the engine compartment.
Make sure that the heating hose for the cable harness is in contact against the rubber grommet and secure it with a tie strap.

Fig 46: Identifying Connector

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Lower the car.
1. 1 Blue (BL)
2. 2 Green (GN)
3. 3 Violet (VO)
4. 4 Yellow (Y)
5. 5 White (W)
6. 6 Black (SB)
Release the catch on the connector that was taped.
1. 1 Blue (BL)
2. 2 Green (GN)
3. 3 Violet (VO)
4. 4 Yellow (Y)
5. 5 White (W)
6. 6 Black (SB)
Connect the pre-routed cable harness terminals in the connector as follows.
1. 1 Blue (BL)
2. 2 Green (GN)
3. 3 Violet (VO)
4. 4 Yellow (Y)
5. 5 White (W)
6. 6 Black (SB)
Press back the connector's catch.

Fig 47: Identifying Connection Of Long Cable

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Take the long cable harness from the kit. Connect it to the connector which has just been prepared.
Route the cable harness from the lower edge of the A pillar and further back at the sill and under the carpet.
Fold back the carpet and screw the clip into place.

Fig 48: View Of Routed Cable Harness

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Route the cable harness further back and under the seat support and backwards and into the cargo compartment, along the existing cable harnesses.
Position the cable harness so that it does not get trapped or damaged.

Fig 49: Routing Cable To Right Rear Corner Of Cargo Floor Support

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Route the cable further along the existing cable harnesses backwards and into the cargo compartment, to the right rear corner of the cargo floor support.
Position the cable so that is does not get trapped or damaged.

Fig 50: Locating Parking Assistance Module (PAM)

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Lift up the right-hand side cargo floor support.
Locate the parking assistance module (PAM). It is secured on the right-hand side of the cargo compartment floor, under the cargo floor support.

Fig 51: Connecting Pre-Routed Cable To Vacant Connection (Middle) On Parking Assistance Module (PAM)

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NOTE:

Ensure that the connector's catch clicks and is securely positioned.

Connect the pre-routed cable to the vacant connection (middle) on the parking assistance module (PAM).

Fig 52: Securing Double-Backed Tape On Holder

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Remove the protective film from one side of the double-backed tape.
Secure the tape on the holder.

Fig 53: Installing Centering Tool In Holder

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Remove the remaining protective film on the holder.
Install the centering tool in the holder according to the illustration.

Fig 54: Locating Holders On Bumper Cover

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NOTE:

The holders must be mounted turned against the holes as shown in the illustration. The holders must also be horizontal and in line with the bumper cover.

Press in the holder on the bumper cover.
Repeat the steps for the other holders.

Fig 55: Connect Cable Harness Connectors To Sensors

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NOTE:

The large gray connector must be on the right-hand side.

Connect the cable harness connectors to the sensors.
Install the sensors in their holders.

Fig 56: Securing End Of Cable Harness At Sensor To Bumper Cover

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Secure the end of the cable harness at the sensors to the bumper cover using butyl tape.

Fig 57: Securing Cable Harness To Bumper Cover

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NOTE:

The large gray connector must be on the right-hand side.

Secure the cable harness to the bumper cover using butyl tape in the locations shown in the illustration.

Fig 58: Securing Assembled Connector On Member

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Hold the bumper up against the car and connect the connector for the sensor cable to the connector at the car.
Secure the assembled connector on the member (1) . Use a tie strap on each side of the connector.
Connect the connectors to any foglamps.
Slide the bumper cover into the correct position

Fig 59: Guiding Lower Edge Of Bumper Cover Into Guides

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Guide the lower edge of the bumper cover into the guides.
Reinstall the bumper cover by repeating points in reverse order.
Reinstall the engine splash guard.

Fig 60: Identifying Panel Screw

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Reinstall the side panel.
Reinstall the clip for the cargo floor support.
Reinstall the sill trim panel.

Fig 61: Locating Ten Panel Clips

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NOTE:

There are ten clips on the reverse of the panel that must all engage in the body. Take care when aligning so that the clips do not break. Broken clips must be replaced with new ones.

Fig 62: Identifying Panel Clips And Screws

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Reinstall the side panel, ensure that all clips engage.
Tighten the panel using existing screws.

Fig 63: View Of B Pillar Panel Clips

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Reinstall the panel with the safety clip and the weatherstrip.

Fig 64: View Of Rear Sill Trim Panel

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Reinstall the rear sill trim panel, the 2 guides must be in the corresponding cut-outs in the side panel.
Reinstall the front sill trim panel.
Reinstall the backrest. Tighten the screws to 15 Nm (11 lbf. ft.) .
Reinstall the arm rest.
Reinstall the seat cushion.

Fig 65: Identifying VIDA (Volvo Scan Tool) To Program Software

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Download software (application) for the accessory's function using VIDA (Volvo scan tool).