Adjusting the fuel tank filler cover

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Adjusting Fuel Tank Filler Cover

Courtesy of VOLVO CARS OF NORTH AMERICA.

For the fuel tank filler cover lock mechanism to function properly, the fuel tank filler cover must be adjusted.

Adjust the fuel tank filler cover. See 1 and 2 below. Adjust using the screws (1). Tighten to 8 Nm .

Ensure that the fuel tank filler cover is positioned exactly in the center of the opening in the bodywork. The distance between the fuel tank filler cover edges and the bodywork must be the same all the way around the fuel tank filler cover
Ensure that the front edge of the fuel tank filler cover is aligned with the body or a maximum of 0.5 mm inside the body.

Fig 2: Adjusting Fuel Tank Rubber Screw
Courtesy of VOLVO CARS OF NORTH AMERICA.

Adjust the fuel tank filler cover. See 3 below. Turn the rubber screw (2) clockwise or counter-clockwise.

NOTE: The mark on the rubber screw indicates maximum height.
Ensure that the rear edge of the fuel tank filler cover is aligned with the body or a maximum of 0.5 mm outside the body.