Disassembling front bumper
WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION:
Do not damage the bumper during disassembly.
- Disconnect the connectors (A) for the sidemarker lamps
- Remove the clips and covers. Alternatively remove the fog lamp, screws and clips (B) (if applicable).
If applicable:
- Remove the horn
- Remove the wiper arms for the headlamps
- Remove the screws and cable clips. Lift out the wiper motors (C) for the headlamps
- Remove the washer hoses for the headlamp wipers
- Remove the outside temperature sensor.
- Remove the side support (D) on the left and right-hand sides
- Press in the lugs. Remove the bracket assembly (E). Start at one end. (Some force is required to remove the bracket)
- Remove support (F).
- If the car has air conditioning (A/C):
- Remove the 4 foam components (G)
- Remove the 2 foam components (H) from the bracket.
- Remove the trim strip (J). If applicable remove the stops for the wiper arms
- Press in the lugs. Remove the bumper reinforcement (E). Start at one end. (Some force is required to remove the bumper reinforcement)
- Remove the impact absorber (L) from the bumper reinforcement.
- Remove the sidemarker lamps
- Press in the clips at one end of the inside of the bumper cover. Slide the molding (M) out of the bumper cover
- Press in the clips. Remove the molding (M) completely
- Remove the clips and lift off the spoiler (N)
- Remove the clips. Remove the right and left spoilers (O)
- Remove the covers (P) from the headlamp wipers if applicable
- Remove the remaining components from the bumper cover.