Disassembling front bumper
WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION:
Do not damage the bumper during disassembly.
Disconnect the connectors (A) for the sidemarker lamps.
Remove the screw (B) and clip (C) and covers or fog lamps (if applicable).
If applicable:
Remove:
- the wiper arms for the headlamps
- the screws and the cable clips. Remove the wiper motors for the headlamps
- the washer hoses for the headlamp wipers
- the outside temperature sensor.
Remove the side support (D) on the left and right-hand sides.
Press in the lugs. Remove the bracket assembly (E). Start at one end. (Some force is required to remove the bracket.)
If the car is equipped with air conditioning (A/C)
- Remove the four foam components (F)
- Remove the two foam components (G) from the bracket
- Press in the lugs. Remove the bumper reinforcement (H). Start at one end. (Some force is required to remove the bumper reinforcement)
- Remove the impact absorber (I) from the bumper reinforcement.
Remove the sidemarker lamps using tool 9814071 .
Press in the clips at one end of the inside of the bumper cover. Slide the molding (J) out of the bumper cover.
Press in the clips. Remove the molding (J) completely.
Remove the covers (K) from the headlamp wipers if applicable.
Remove the foam and clips from the casing.