Installing Windshields: Preparations

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Spacer Measurement For Windshield And Body Flange

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the six spacers that maintain the distance of the windshield from the body flange.

Always use new spacers.

Dimension A = 80 mm.

Dimension B = 270 mm.

Dimension C = 270 mm.

Fig 2: Identifying Suction Cups On Window

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install suction pads 9986030 .

Place the window on a stand.

Install the trim strip on the top edge.