Replacing the Spacer Ring: Removal

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Removing Carbon Intermediate Ring

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the clutch driven plate according to Magnetic clutch
Remove the snap ring
Remove the spacer ring from the shaft
Install the special tool 9995604 in the socket. Turn the tool 90 degrees
Pull the spacer ring sleeve out to the right
NOTE: Clean all components with compressed air and a lint-free cloth.
Check whether any components are worn or dirty. This is particularly important if remnants of the spacer ring remain.

HINT: To replace the spacer ring, see Spacer Ring