Terminal crimping, method and tools
WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
The results of the crimping process are entirely dependant on the use of the correct tools and method of carrying out the crimping.
Crimping contacts on different cable terminals
There are various designs and shapes of cable terminals that can be crimped. The type of cable terminal is determined by factors such as the cable used, the joint design, tool type, intended use etc.
The crimping tools in the repair kit p/n 9814235 have different crimping inserts to suit most types of cable terminal.
Terminal crimping insulated butt connectors and insulated ring cable terminals
To crimp insulated moisture proof butt connectors and insulated ring cable terminals, use the crimp tool recommended in New cable terminal Seal SWS and Plug .