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Home >> Volvo >> 2008 >> S40 T-5, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 56 (Wiring & Connector Repair - General Information (644 Body)) >> Stripping A Cable (2000-2004) >> Stripping the cable >> Length of the stripped section of cable

Length of the stripped section of cable

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Determining Length Of Stripped Section Of Cable
GLL101146Courtesy of VOLVO CARS OF NORTH AMERICA.

Volvo recommends the use of stripping pliers with an integral setting for the length of the stripped section and the cable area.

NOTE: Always used the correct length of stripped conductor to match the cable terminal to be used.
Fig 2: Ensuring Stripped Length Of Cable Is Slightly Longer Than Crimp Contact
GLL101239Courtesy of VOLVO CARS OF NORTH AMERICA.

The cable must be stripped to a conductor length that matches the cable terminal type.

Compare the stripped conductor length with the cable terminals crimp contact connection as shown.

The stripped length of the cable should be slightly longer than the crimp contact.