1.6 Pin/Pin sockets

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: 1.6 Pin/Pin sockets (1 Of 2)

Courtesy of VOLVO CARS OF NORTH AMERICA.

For housings for 1.6 Pin/pin sockets no terminal removal tool is used.

The cable terminals have no locking tabs. The primary locking is located in the cavities.

Fig 2: Cable Terminal Without Locking Tab

Courtesy of VOLVO CARS OF NORTH AMERICA.

With the secondary locking opened the cable terminals can be extracted from the cable side by pulling the cable.

No terminal removal tool is required.

See Example 1 and Example 2A for the procedure.

Fig 3: Cavity Opening For 1.6 Pin/Pin Sockets

Courtesy of VOLVO CARS OF NORTH AMERICA.

The cavity opening for 1.6 Pin/Pin sockets is the smallest of the round cavity types.

Proceed to New cable terminal and Seal SWS and plug . Replacing a cable terminal in order to crimp a new cable terminal.