Connecting the breakout box to the connector at the engine control module (ECM)

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Breakout Box. EMS 2000

Courtesy of VOLVO CARS OF NORTH AMERICA.

Ignition off
Remove the security strap around the engine control module (ECM). Remove the control module from the bracket
Disconnect the engine control module (ECM)
To avoid interfering with the pedals, the cable harness with the control module connector must be pulled over to the right of the center console (left-hand drive) or to the left of the center console (right-hand drive). The connector must be placed on the floor
Check that the male and female terminals in the control module and the control module connector are intact and secure. Check that the wiring to the female terminals is properly secured to the pins
In particular, check the terminal pins relevant to the diagnostic trouble code (DTC) or symptom
Connect adapter 9511314 to the engine control module (ECM) connector. Connect breakout box 9813190 to the adapter.