Connecting the breakout box to the DSA control module

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Special tools:

See 9813190

See 9813194

Fig 1: Identifying Ignition OFF

Courtesy of VOLVO CARS OF NORTH AMERICA.

Fig 2: Disconnecting Connector

Courtesy of VOLVO CARS OF NORTH AMERICA.

Ignition off.
Expose the DSA control module.
Remove the control module from the holder.
Disconnect the control module.
Check that the male and female terminals in the control module and the control module connector are intact and secure. Check that the wiring to the female terminals is properly secured to the pins.
In particular, check the terminal pins relevant to the diagnostic trouble code (DTC) / symptom.
Connect adapter 9813194 (the 16-pin terminal) to the control module connector (wiring side). Connect breakout box 9813190 to the adapter.

HINT: DSA control module terminals 1 - 16 correspond to terminals 31 - 46 on the breakout box.

Fig 3: Identifying Breakout Box
Courtesy of VOLVO CARS OF NORTH AMERICA.

Fig 4: Replaced by 9511495
Courtesy of VOLVO CARS OF NORTH AMERICA.

Continue
Refer to Checking the ground terminal