Connecting the breakout box to the DSA control module

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Breakout Box. EMS 2000

Courtesy of VOLVO CARS OF NORTH AMERICA.

Ignition off
Expose the DSA control module
Remove the control module from the holder
Disconnect the control module
Check that the male and female terminals in the control module and the control module connector are intact and secure. Check that the wiring to the female terminals is properly secured to the pins
In particular, check the terminal pins relevant to the diagnostic trouble code (DTC) / symptom
Connect adapter 9813194 (the 16-pin terminal) to the control module connector (wiring side). Connect breakout box 9813190 to the adapter.

Fig 2: Replaced by 9511495

Courtesy of VOLVO CARS OF NORTH AMERICA.