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Home >> Volvo >> 2008 >> S40 T-5, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 44 (Cables, Fuses & Central Electronic Module (CEM) Components - Removal, Replacement And Installation (644 Body)) >> Wiring (2000-2004) >> Cable harness headlamp unit twin headlamps, replacing >> Installation >> Installing the cable harness

Installing the cable harness

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Installing Cable Harness
GLL115374Courtesy of VOLVO CARS OF NORTH AMERICA.

Clean the housing where the connector terminal is positioned.

Check the seal on the connector.

Install the cable harness in the housing. Route the correct color cable to the lamps.

Press the connector firmly into place in the headlamp housing. Check that it is secure by pulling the connector catch slightly.

Connect both the connectors to the lamps.

Check the function of the lighting.

Install: