Installing components

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Piston Cooling Valve And Inner Timing Cover Screws

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install:

a new piston cooling valve (2) with a new seal washer. Tighten to 35 Nm
the inner timing cover. First press the cover into place over the flange at the top of the coolant pump. Then press the remaining section of the cover into place over the flange around the pump. Check that the cover is correctly positioned
the two screws (1) securing the inner timing cover to the cylinder block
the lower belt guard.