Install new timing belt and tensioner pulley

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Installing Timing Belt And Tensioner Pulley

Courtesy of VOLVO CARS OF NORTH AMERICA.

Check timing marks
Position the new tensioner, and finger tighten bolt (A)
Turn excenter from tensioner in lowest position as shown.
Route the belt around the crankshaft (1) and the idler pulley (2)
Route the belt over both timing gears (3.4).
Route the belt over the water pump (5) and around the tension pulley (6)
Install upper rear timing cover on engine (do not tighten)
Check alignment.