Installing the oil pump

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Install The Oil Pump Using 999 5455

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the new oil pump.

Install a new gasket
Carefully insert the oil pump over the end of the crankshaft.
NOTE: Do not damage the sealing ring in the oil pump during installation.
Install 4 new screws as guides
Pull in the oil pump with drift 9995455 and the crankshaft center nut.
NOTE: Ensure that the crankshaft does not rotate when drawing in the pump.
Tighten the screws crosswise. Tighten to 10 Nm
Install the crankshaft timing gear pulley.
Carefully tap alternately around the pulley until end position is reached.

NOTE: The timing gear pulley can only be in one position on the splines on the end of the crankshaft.