Removing the intake manifold

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Removing/Installing Inlet Pipe

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove:

the upper radiator hose together with the cover for the thermostat housing
the screw holding the dip stick pipe to the intake manifold
the connectors from the assisted air control valve and the throttle position (TP) sensor
the hose for the crankcase ventilation from the camshaft cover
the vacuum hoses from the intake manifold, mark up the position
the bracket between the servo pump and intake manifold
the screws holding the intake manifold to the cylinder head
the intake manifold.