Installing the intake manifold

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Removing/Installing Inlet Pipe

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove:

the intake manifold. Use a new gasket. Tighten to 17 Nm
the vacuum hoses from the intake manifold according to the markings
the hose for the crankcase ventilation from the camshaft cover
the connectors from the assisted air control valve and the throttle position (TP) sensor
the dip stick pipe
the upper radiator hose together with the thermostat housing cover.