Replacing the camshaft seals: Preparations

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Remove:

the cable from the battery negative terminal. First read Note when disconnecting and connecting the battery lead
the inlet hose between the air cleaner (ACL) and throttle body (TB). Place it to one side.

Fig 1: Removing Brake Servo's Vacuum Hose From Its Connection In Throttle Housing

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove:

the brake servo vacuum hose from the terminal in the throttle body (TB). Disconnect the hose by pressing the plastic ring down. At the same time pull the hose upwards. Move the hose to one side
the fuel line and wiring from the clips at the rear edge of the cylinder head.

Fig 2: Cable Channel Screws

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove:

the screws for the cable duct
the rear cover for the camshaft
the camshaft position (CMP) sensor housing
the trigger wheel
the right-hand engine splash guard
the auxiliaries belt.