Replace Engine Mounting Bolster At Distributor Side

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Identifying Engine Mounting Bolts

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the engine bolster nut.

Position the lifting beam 9995006 and the support 9995383 over the engine and locate the lifting lug 9995460 at the front lifting eye.

Lift the engine up until the engine bolster bolt can be removed.

Remove the three bolts and remove the support (pushing power steering hose to one side).

Install the support on the engine and tighten the bolts. Torque setting 76 Nm .

Install the engine bolster. Finger-tighten.

Remove the lifting beam.

Tighten the bolster nut. Torque setting 98 Nm .

Install the hose support. Torque setting 10 Nm .

Install the engine cover.

Install the right engine bay cover.