Removing the seal

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Identifying Old Seal And Special Tool Extractor 9995651

Courtesy of VOLVO CARS OF NORTH AMERICA.

NOTE: Do not damage the mating surfaces of the crankshaft and cylinder block

Remove the old seal using extractor 9995651 .

Clean around the crankshaft flange at the front and rear. Remove any thread sealant residue from the screw holes.

If necessary wash off the oil on the rear cylinder block surface and the gearbox clutch housing. Blow clean using compressed air.

Fig 2: Cleaning Around Crankshaft Flange

Courtesy of VOLVO CARS OF NORTH AMERICA.

CAUTION: When cleaning work around the flange, not in and out. No grinding tools or similar may be used. It is extremely important that there is no thread sealant residue or other dirt. This could cause leakage.

NOTE: To clean the crankshaft, use cloth 9511024.