Secure the crankshaft position

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Install the adjustment tool.

Remove:

front air baffle.
the support between the cylinder block and the intake manifold.
the starter motor mounting screws.

Place the starter motor to one side.

Remove the blind cover plug and the sealing washer.

Turn the crankshaft clockwise slightly to avoid the adjustment tool being in the wrong position.

Fig 1: Identifying Adjustment Special Tool 999 5451

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install gauge 9995451 . Make sure that the gauge bottoms against the engine block.

Turn the crankshaft back counter-clockwise until it stops against the drift.

Fig 2: Checking Marking On Crankshaft Timing Gear Pulley Corresponds With Marking On Oil Pump

Courtesy of VOLVO CARS OF NORTH AMERICA.

Check that the marking on the crankshaft timing gear pulley corresponds with the marking on the oil pump.