Installing the oil pan

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Applying Liquid Gasket To Oil Pan

Courtesy of VOLVO CARS OF NORTH AMERICA.

Apply liquid gasket 116 1059-9 to the oil pan. Use roller 9511205 .

Install:

new O-rings
the oil pan. Secure the oil pan loosely using a few screws
remaining screws.

Fig 2: Pressing Oil Pan Against Transmission

Courtesy of VOLVO CARS OF NORTH AMERICA.

Press the oil pan against the transmission. Tighten the screws (1), (2), (3) and (4). Tighten to 3 Nm . Tighten the screws (5). First tighten to 25 Nm . Then tighten to 48 Nm . Tighten all screws in the oil pan joint. Tighten to 17 Nm . Start at the transmission and continue forwards in pairs.

Applies to 98- model year only

Connect the oil cooler to the oil pan. Use four screws. Tighten to 17 Nm . Use new O-rings.