Installing the rubber and spring from the ignition coil

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Installing Rubber And Spring From Ignition Coil

Courtesy of VOLVO CARS OF NORTH AMERICA.

If necessary, remove the rubber and the spring from the spark plug or from the spark plug hole.

Check and clean the spark plug if necessary.

Clean the ignition coil.

Fit the new spring (1) with the countersink outwards. Guide in the new spring (1) with a small screwdriver by pressing down the lower part of the spring in the coil.

NOTE: Check that the spring (1) is raised out of the coil by approx. 5 mm.

Fit the new rubber in the groove on the ignition coil (2).