LEMON Manuals: Even more car manuals for everyone
Home >> Volvo >> 2008 >> S40 T-5, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 32 (Intake And Exhaust System - Cleaning, Inspection And Adjustment (644 Body)) >> Crankcase Ventilation, Turbocharger Components, Checking And Adjusting (B4204T2 CVVT; 2000) >> Crankcase Ventilation, Check >> Check >> Checking the crankcase ventilation

Checking the crankcase ventilation

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Crankcase Ventilation Hose With Clamp
GLL151250Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove: 

Blow compressed air into the hose toward the oil trap.

Install: 

Fig 2: Removing/Installing Bracket Between Power Steering Pump And Intake Manifold
GLL116439Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the bracket between the power steering pump and the intake manifold.

Detach the cable clip.

Remove the connector assembly from the bracket.

Fig 3: Turning Screw On Belt Tensioner Clockwise/Turn Belt Tensioner Clockwise Using 999 7109
GLL115267Courtesy of VOLVO CARS OF NORTH AMERICA.

Turn the screw on the belt tensioner clockwise/turn the belt tensioner clockwise. Use 9997109

Remove the poly-V belt from the pump and put it aside.

Fig 4: Removing/Installing Retaining Screws Between Spokes Of Belt Pulley
GLL116428Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the retaining screws between the spokes of the belt pulley.

Move the pump toward the power steering fluid reservoir.

Fig 5: Detaching Hose From Nipple On Intake Pipe
GLL151251Courtesy of VOLVO CARS OF NORTH AMERICA.

Detach the hose from the nipple on the intake pipe.

Clean the nipple with a piece of welding wire.

Blow the hose clean with compressed air.

Fig 6: Removing/Installing Retaining Screws Between Spokes Of Belt Pulley
GLL116428Courtesy of VOLVO CARS OF NORTH AMERICA.

Position the power steering pump in the bracket.

Position the mounting and retaining screws on the front and tighten by hand.

Tighten all screws to 25 Nm  .

Fig 7: Removing/Installing Bracket Between Power Steering Pump And Intake Manifold
GLL116439Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the bracket and tighten the screws to 25 Nm  .

Fasten: 

Fig 8: Turning Screw On Belt Tensioner Clockwise/Turn Belt Tensioner Clockwise Using 999 7109
GLL115267Courtesy of VOLVO CARS OF NORTH AMERICA.

Position the poly-V belt.

Install the belt tensioner.

Check that the belt is properly installed.