Removing fuel filler pipe

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Removing Fuel Filler Pipe

Courtesy of VOLVO CARS OF NORTH AMERICA.

WARNING: Protective gloves and protective goggles should be used for the following operations because of the risk of fuel spillage

Partially drain the fuel system, see Draining the fuel injection system
Remove the filler cap
Remove the leak diagnostic filter, see Removing the leak diagnostic filter
Pull out the rubber seal and drain hose
Remove three bolts
Raise the car. Clean the fuel tank hose connector (B)
Remove hose clamps on the side of the fuel filler pipe (B) and the bolt on the side member (C)
Remove the leak diagnostic pump line from fuel filler pipe. Press in lock and pull
Remove the line from EVAP canister. Press in lock and pull
Remove fuel filler pipe together with hoses.