Fuel pump (FP), removing

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Removing Fuel Pump (FP)

Courtesy of VOLVO CARS OF NORTH AMERICA.

NOTE: Ensure that the ventilation is good.

NOTE: Note the connections for the fuel lines to avoid later confusion.

Disconnect the connector (A).
Release the fuel lines by pressing in the catches and pulling out the lines.
Wipe up any spilled fuel using a rag.
Move the fuel lines and connectors to one side.
Remove the cap nut. Use special tool 9995622 .

NOTE: Replace fuel pump (FP) immediately because the threaded collar swells, alternatively, reinstall the cap nut temporarily. The swelling can cause problems when reinstalling the cap nut.