Assemble the Rear Brake Caliper
WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.
Clean the components using compressed air.
Lubricate the cylinder wall, piston and the new O-ring using brake fluid.
Install:
- The O-ring in the cylinder
- the dirt protector on the piston
- the dirt protector (and piston) in the groove in the cylinder.
Carefully press the piston into the cylinder. Slide the piston in as far as possible using a firm clockwise movement. Use special tool 9995634 .
Ensure that the dirt guard is correctly positioned.
Install the bleed nipple. Tighten the bleed nipple. Tighten to 5 Nm.