Assemble the Rear Brake Caliper
WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.
Clean the components with compressed air.
Lubricate the cylinder wall, piston and the new O-ring with brake fluid.
Install:
- the O-ring in the cylinder.
- the dirt guard on the piston.
- the dirt guard (with piston) in the groove in the cylinder.
Carefully press the piston into the cylinder. Slide it in as far as it will go using a solid, clockwise pressure movement with special tool 9995634 .
Ensure that the dirt guard is correctly positioned.
Fit the bleed nipple and tighten to 5 Nm.