Installing the brake pedal

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Removing/Installing Mountings For Pedal Cover

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install

the brake pedal. Slide and twist the brake pedal over the steering column. If necessary, press in the power brake booster
the pedal in the support where the hinge bolt will be installed
the pin bolt from the outside
install the washer and the nut
the pedal box. Position the brake servo over the brake pedal support. Finger tighten all screws and nuts. Tighten the nuts and screws. Tighten to 25 Nm. Ensure that there is no pressure on the pedal box.

Tighten the hinge bolt. Tighten to 45 Nm. Check that the brake pedal moves smoothly.

Install the pin, the ring and the retaining spring on the support bar.

Hook in the spring behind the brake pedal.

Install the stop (brake) light switch connector.

Install the throttle cable on the accelerator pedal (AP).