Installing the exhaust pipe

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Removing/Installing Pipe Bracket

Courtesy of VOLVO CARS OF NORTH AMERICA.

Release the tensioner strap holding the rear of the engine. Remove the strap.

Install:

the exhaust pipe on the manifold flange. Tighten to 25 Nm
the rubber mounting for the exhaust pipe under the middle of the car. Tighten to 13 Nm
the cable mounting for the front oxygen sensor in the mounting for the exhaust pipe.

NOTE:

Use new gaskets.