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Home >> Volvo >> 2008 >> S40 T-5, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 140 (Transmission & Right-Hand Drive Shaft Seal - Removal & Installation (644 Body)) >> Transmission >> Gearbox, fitting >> Fit the right-hand drive shaft and speedometer cable to the gearbox

Fit the right-hand drive shaft and speedometer cable to the gearbox

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Removing Right Hand Drive Shaft From Transmission (MT)
GLL113336Courtesy of VOLVO CARS OF NORTH AMERICA.

If the drilled hole in the end pointing towards the gearbox is at the bottom (down in the space between two splines), the equivalent hole in the half-shaft must be at the top (crown), and vice versa.

Fit the two new locking pins to the drive shaft.

CAUTION:

Seal the holes for the locking pins with sealant, part number 1161058-1.

Fit a new O-ring to the speedometer cable and tighten.

Insert the wire fully into the housing and fit a circlip.