Installing flywheel and carrier plate
WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION:
Ensure that the surface of the crankshaft and the mating surfaces for the flywheel / carrier plate are clean. Ensure that there is no thread sealant residue in the screw holes.
Install:
- the flywheel and carrier plate
- the 3 studs 9995678 distributed as shown in the illustration. Turn the short thread length towards the crankshaft.
NOTE:
Check that the locating pin on the crankshaft is positioned opposite the hole in the flywheel / carrier plate. The position of the guide hole is marked.
CAUTION:
It is important that the flywheel and carrier plate bear on the crankshaft flange before the other screws are installed.
Always use new screws. Ensure that the thread sealant on the new screws is intact. If not apply a few drops of sealant 1161056 to the thread.
- Align gear sector: 9995112 .
- Pull the flywheel / carrier plate towards the crankshaft using the 3 nuts on special tool 9995678 . The turned section of the nut must be turned towards the flywheel / carrier plate.
- Install the other screws. Tighten crosswise to 45 Nm .
- Replace the 3 x special screws with new standard screws. Tighten crosswise to 45 Nm .
- Then angle-tighten all 10 x screws crosswise. Use 9512050 . Flywheel: 65° . Carrier plate 50° .
- Ensure that the flywheel sensor and bracket are installed. Install the clutch driven plate and clutch.