Installing the drive shaft

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Using Drift 999 5541 And Rubber Mallet To Install Seal

Courtesy of VOLVO CARS OF NORTH AMERICA.

Use mobile jack 9985972 as support under the control arm

Install the drive shaft in the differential housing
Press the drive shaft so that it is locked with its lock ring
Align the stub axle on the spring strut
Install screws and new lock nuts loosely.

CAUTION:

Do not damage the boots and seal.